High Watt Density Inline Chemical Heater With 45 W/in² 50 GPM Flow Rate And 5000 PSI Pressure Rating

Product Description:

The Inline Chemical Heater is a highly efficient and reliable solution designed to meet the heating needs of various industrial applications. Engineered with precision, this heater operates at a voltage of 208V with customizable options to suit specific requirements, ensuring optimal performance in diverse environments. Its single-phase power configuration simplifies installation and integration into existing systems, making it an ideal choice for industries that demand consistent and controlled heating processes.

One of the standout features of the Inline Chemical Heater is its versatile power options, accommodating 120V and 240V inputs. This flexibility allows users to select the appropriate power setting based on their operational needs, enhancing energy efficiency and reducing operational costs. The heater’s robust design supports continuous operation, making it suitable for demanding applications in chemical processing, oil and gas, and the food and beverage sectors.

In chemical processing, maintaining precise temperature control is crucial for ensuring product quality and safety. The Inline Chemical Heater excels in this regard by offering multiple control options, including thermostat, thermocouple, and RTD (Resistance Temperature Detector). These control mechanisms provide accurate temperature monitoring and regulation, enabling operators to maintain consistent heat levels tailored to specific chemical reactions or processing stages. This adaptability helps prevent overheating or underheating, which could compromise the integrity of sensitive chemicals.

The oil and gas industry benefits significantly from the Inline Chemical Heater’s robust construction and reliable performance. The heater’s ability to withstand harsh operating conditions, such as extreme temperatures and corrosive environments, makes it indispensable for processes like pipeline heating, fluid viscosity control, and equipment freeze protection. Its inline design facilitates easy integration into existing pipelines and systems, minimizing downtime during installation or maintenance.

For the food and beverage industry, the Inline Chemical Heater ensures sanitary and efficient heating processes. Its precise temperature control supports applications such as pasteurization, sterilization, and viscosity control of liquid ingredients. The heater’s design complies with industry standards, ensuring safe and hygienic operation while maintaining the quality and consistency of food products.

Durability and reliability are key aspects of the Inline Chemical Heater. Built with high-quality materials and components, it is designed to provide long-lasting service even under continuous and demanding use. The product comes with a 1-year warranty, offering customers peace of mind and assurance in their investment. This warranty underscores the manufacturer’s confidence in the heater’s performance and durability.

In summary, the Inline Chemical Heater is an essential heating solution tailored for industrial applications requiring precise temperature control and reliable performance. Its customizable voltage options, including 208V single-phase power and compatibility with 120V/240V power supplies, make it versatile and adaptable. The multiple control options—thermostat, thermocouple, and RTD—ensure accurate temperature management across various processes. Whether used in chemical processing, oil and gas, or food and beverage industries, the Inline Chemical Heater delivers consistent, safe, and efficient heating performance. With its robust construction and a comprehensive 1-year warranty, it stands out as a dependable choice for industrial heating needs.

Features:

• Inline Chemical Heater designed for efficient heating of chemicals.
• Control options include Thermostat, Thermocouple, and RTD for precise temperature management.
• Pressure rating up to 5000 PSI, suitable for high-pressure applications.
• Watt density up to 45 W/in² ensuring optimal heating performance.
• Constructed with durable Stainless Steel material for corrosion resistance.
• Available in power options of 120V and 240V to fit various electrical requirements.
• Reliable and robust Inline Chemical Heater for industrial chemical processing.
• Compact design of the Inline Chemical Heater allows easy integration into existing systems.

Technical Parameters:

Applications:

The Inline Chemical Heater, originating from China, is a highly efficient and reliable heating solution designed specifically for the semiconductor industry. Its robust stainless steel construction ensures durability and resistance to corrosion, making it ideal for handling aggressive chemicals used in semiconductor manufacturing processes. With power options of 120V and 240V, this Inline Chemical Heater offers flexibility to suit various operational requirements and electrical setups.

One of the primary application occasions for the Inline Chemical Heater is in semiconductor fabrication plants where precise temperature control of chemicals is critical. The heater is extensively used in processes such as etching, cleaning, and plating, where maintaining the optimal temperature of liquid chemicals directly impacts product quality and yield. The stainless steel material not only provides excellent heat transfer but also ensures that the chemical purity is maintained without contamination.

In addition to semiconductor manufacturing, the Inline Chemical Heater is suitable for any scenario that requires inline heating of corrosive chemicals. Its control options, including thermostat, thermocouple, and RTD, provide accurate and customizable temperature regulation to meet specific process needs. This versatility allows it to be used in continuous flow systems, ensuring that chemicals remain at a consistent temperature throughout the process, enhancing efficiency and safety.

The Inline Chemical Heater is also ideal for integration into automated chemical delivery systems where space saving and inline installation are critical. Its compact design allows it to be seamlessly incorporated into existing pipelines, reducing installation time and minimizing downtime. The heater’s advanced control options enable operators to monitor and adjust temperatures remotely, which is essential in high-precision environments like semiconductor fabrication.

Overall, the Inline Chemical Heater from China stands out as a dependable, high-performance heating solution for semiconductor manufacturing and other industrial applications requiring precise chemical temperature control. Its stainless steel build, dual voltage capability, and multiple control options make it a versatile and essential component in modern chemical processing systems.

Customization:

Our Inline Chemical Heater offers comprehensive product customization services to meet your specific requirements. Manufactured in China from high-quality stainless steel, this Inline Chemical Heater is designed for durability and efficiency in various applications including chemical processing, oil and gas, as well as food and beverage industries.

The Inline Chemical Heater is powered by an electric source with options for 120V or 240V, and features a customizable voltage setting of 208V to suit your operational needs. Additionally, it supports single-phase power configurations, ensuring compatibility with a wide range of electrical systems.

Whether you require tailored dimensions, specific power settings, or unique installation features, our customization services ensure that the Inline Chemical Heater integrates seamlessly into your process, delivering optimal performance and reliability.

Support and Services:

Our Inline Chemical Heater is designed to provide efficient and reliable heating solutions for a variety of chemical processing applications. To ensure optimal performance and longevity of the product, please follow the recommended installation, operation, and maintenance guidelines.

Installation: The Inline Chemical Heater should be installed in a location that allows easy access for maintenance and inspection. Ensure that the heater is connected to the appropriate power supply and that all electrical connections comply with local safety standards. Proper insulation and grounding are essential for safe operation.

Operation: Before starting the heater, verify that the flow of chemical fluid is within the specified range. The heater is equipped with temperature controls to maintain the desired setpoint. Avoid operating the heater without fluid flow to prevent damage. Monitor the system regularly to detect any abnormal conditions or fluctuations in temperature.

Maintenance: Regular maintenance is crucial to ensure the heater’s efficiency and safety. Inspect the heater periodically for signs of wear, corrosion, or damage. Clean any deposits or buildup on heating elements and check electrical components for secure connections. Replace any worn or faulty parts promptly with genuine replacement components.

Troubleshooting: If the heater fails to operate correctly, check the power supply, control settings, and fluid flow. Refer to the product manual for specific troubleshooting steps. For complex issues or repairs, please consult a qualified technician or contact authorized service centers.

Warranty and Support: The Inline Chemical Heater comes with a limited warranty covering manufacturing defects. For warranty service and technical support, please refer to the warranty terms provided with the product. Our support team is dedicated to assisting you with installation, operation, and maintenance inquiries to ensure your satisfaction and the reliable performance of your heater.

Packing and Shipping:

Each Inline Chemical Heater is securely packaged to ensure safe delivery and optimal protection during transit. The product is enclosed in a sturdy, custom-designed cardboard box with protective foam inserts to prevent damage from impacts and vibrations.

The packaging includes clear labeling with product information, handling instructions, and safety warnings to ensure proper care during shipping and storage. Additionally, the box is sealed with tamper-evident tape to maintain product integrity.

For shipping, the Inline Chemical Heater is handled with care and shipped via reliable carriers. Depending on the destination, various shipping options including standard, expedited, and freight services are available to meet the customer’s needs.

Special packaging considerations are made for international shipments to comply with customs regulations and to protect the product from environmental factors such as moisture and temperature variations.

Upon receipt, customers are advised to inspect the packaging and product for any signs of damage and to report any issues immediately to ensure prompt resolution.